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How much does ductwork replacement cost?

Ductwork Replacement costs $3,750 to $9,000 for a typical project, averaging about $6,375. Installed pricing usually runs $25.00 to $60.00 per linear foot, and scope, materials, access and local labor rates explain nearly all of the variation.

National average

$6,375

Typical low

$3,750

Typical high

$9,000

Per linear foot

$25 – $60

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150 linear feet

Estimated project cost

$4,318 $5,921

Most homeowners pay around $5,119

Compare quality / material level

Cost by material

Installed pricing per linear foot.

OptionInstalled cost
Flexible duct$26 – $36
Sheet metal trunk and flex runs$36 – $48
Insulated sheet metal$48 – $62
Custom sealed metal with zoning$62 – $85

Ductwork Replacement cost by project size

Typical installed pricing before local adjustments.

Project sizeBudgetAveragePremium
75 linear foots$1,875$3,188$4,500
150 linear foots$3,750$6,375$9,000
225 linear foots$5,625$9,563$13,500
300 linear foots$7,500$12,750$18,000

Ductwork Replacement cost by material or quality level

OptionPrice rangeBest for
Flexible duct$26.35 – $36.13 / linear footLowest upfront cost, shortest lifespan
Sheet metal trunk and flex runs$36.13 – $47.60 / linear footBest overall value for most homes
Insulated sheet metal$47.60 – $61.63 / linear footLonger warranty and better finish
Custom sealed metal with zoning$61.63 – $85.00 / linear footTop-tier materials and custom detailing

Where the money goes

A typical project budget, broken down by line item.

  • Labor0.45% · $29
  • Materials0.38% · $24
  • Permits & inspections0.05% · $3
  • Overhead & profit0.12% · $8

Cost by region

Labor markets move the number more than any other single factor.

Northeast

$4,313 – $10,350

+15% vs. national average

West

$4,425 – $10,620

+18% vs. national average

Midwest

$3,600 – $8,640

-4% vs. national average

South

$3,525 – $8,460

-6% vs. national average

Common add-ons

Line items that show up on most quotes but rarely in the headline price.

Duct sealing (Aeroseal)

$1,000 – $3,000

New returns

$300 – $1,200

Zoning dampers

$1,500 – $4,500

Asbestos duct wrap removal

$1,000 – $5,000

DIY vs. hiring a pro

Hire a pro

$3,750 – $9,000

Do it yourself

$1,688 – $4,950

DIY saves labor but not materials, permits or rework. Only take it on if the job does not require a licensed trade or inspection.

Ways to save

Practical levers that lower the bill without cutting quality.

  • Replace ducts while the system is being replaced — one mobilization.
  • Seal instead of replace when ducts are intact but leaky.
  • Collect three written bids on an identical scope — spreads of 20–40% are normal.
  • Book in the off-season and stay flexible on the start date to save 5–15%.
  • Bundle nearby work into one mobilization so you only pay setup and travel once.
  • Ask what the contractor would change to cut 10% without hurting durability.

Questions to ask your contractor

  1. 01Are you licensed and insured in my city, and can I see the certificate?
  2. 02Is this a fixed-price bid or an estimate that can change?
  3. 03What exactly is excluded from the quote?
  4. 04Who pulls the permit and who schedules inspections?
  5. 05What is the written workmanship warranty and how long does it last?
  6. 06What is the payment schedule, and how much is due up front?
  7. 07How long will the work take, and what could delay it?

Frequently asked questions

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Ductwork Replacement cost by city

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